China supplier Customized Bevel Gear for Reducer/ Agricultural/ Differential Steering with Good quality

Product Description

Product Description

Spur Gear/ Helical Gear/ Straight Bevel Gear/ Spiral Bevel Gear/ Worm Gear
 
With more than 10yeas experience in the field of gear manufacturing, CHINAMFG can supply various kinds of gears, such like Spur Gear/ Helical Gear/ Straight Bevel Gear/ Spiral Bevel Gear/ Worm Gear. It’s equipped with CNC gear hobbing machines, CNC helical gear broaching machines, gear grinding machines and so on, and also equipped with testing equipment, such like gear profile measuring instrument, and hardness testing instrument. It has strong manufacturing ability and quality control ability, enable to supply good quality gears for customer.
 

Modulus M0.5-M12
Processing machine Forging, Machining, Hobbing teeth, Milling teeth, Shaving teeth, Grinding teeth….…
Material 20CrMnTi/ 20CrMnMo/ 42CrMo/ C45/ 40Cr/ SS304/Brass……
Heat treattment Carburizing and quenching/ Tempering/ Nitriding/ Carbonitriding/ Induction hardening
Hardness 58-62HRC
Qaulity standerd GB/ DIN/ JIS/ AGMA
Accuracy class 5-8 class

                      Spur gear                                                           Helical gear                                                        Spiral gear 
 

                        Bevel gear                                                  Internal gear ring                                  Small module gear made of brass
 

Workshop

Equipped with CNC lathe, CNC hobbing teeth machines, CNC broaching teeth machines, CNC grinding teeth machines, Carburizing and Quenchin euqipments, Teeth profile measuring instruments……
                                     

                         Workshop                                                                                                     CNC grinding teeth machines   

 

                  CNC grinding teeth machine                                                                           CNC Hobbing teeth machine
 

                   Teeth profile measuring instrument                                                                       Carburizing and Quenching 
 

                                                       

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.
 

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
 

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

                                                   

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Application: Motor, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Machining
Toothed Portion Shape: Spur Gear
Material: 42CrMo/20crmnti/C45/ 40cr
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

differential gear

How do differential gears handle varying speeds in a vehicle’s wheels?

A differential gear system is designed to handle varying speeds in a vehicle’s wheels, allowing them to rotate at different rates while maintaining torque distribution. Here’s a detailed explanation of how differential gears achieve this:

1. Differential Assembly:

The differential assembly consists of several gears, including the ring and pinion gears, side gears, and spider gears. These components work together to accommodate varying speeds between the wheels.

2. Power Input:

The power is delivered to the differential gears through the driveshaft or transmission. The ring gear receives this power from the driveshaft, while the pinion gear is connected to the ring gear and transfers the rotational force to the differential assembly.

3. Speed Differences:

When a vehicle is moving in a straight line, the wheels ideally rotate at the same speed. However, during turns or when encountering different traction conditions, the wheels need to rotate at varying speeds. This is because the wheel on the outside of a turn covers a greater distance than the inside wheel, resulting in a speed differential.

4. Spider Gears:

The differential gears utilize spider gears, which are small gears located between the side gears. Spider gears allow the side gears to rotate independently of each other, accommodating the speed differences between the wheels.

5. Torque Distribution:

As the spider gears allow the side gears to rotate independently, torque is distributed between the wheels based on their speed differences. The wheel with less resistance or greater traction receives more torque, while the wheel with more resistance or lower traction receives less torque.

6. Smooth Cornering:

During turns, the inside wheel needs to rotate at a slower speed than the outside wheel. The differential gears allow this speed differentiation, enabling smooth cornering without wheel hop or tire scrubbing. By distributing torque appropriately, the differential gears ensure that both wheels receive sufficient power for optimal traction and control.

7. Limited-Slip and Locking Differentials:

In certain differential systems, such as limited-slip differentials or locking differentials, additional mechanisms are employed to further regulate speed differences and torque distribution. Limited-slip differentials use clutch packs or friction plates to provide a predetermined amount of resistance, allowing some differentiation between the wheels while still transferring power. Locking differentials lock the side gears together, ensuring equal torque distribution to both wheels, regardless of traction conditions.

8. Differential Types:

There are different types of differentials, including open differentials, limited-slip differentials, electronic differentials, torque vectoring differentials, and more. Each type utilizes specific technologies and mechanisms to handle varying speeds and torque distribution based on the vehicle’s requirements and driving conditions.

In summary, differential gears handle varying speeds in a vehicle’s wheels by utilizing a system of gears, including spider gears, side gears, ring and pinion gears. The speed differences between the wheels are accommodated by allowing independent rotation of the side gears through the spider gears. Torque distribution is adjusted to ensure optimal traction and control during turns and varying traction conditions. Additional mechanisms, such as limited-slip or locking differentials, can further regulate speed differences and torque distribution for enhanced performance and stability.

differential gear

What are the considerations for choosing the right type of differential gear for a vehicle?

When selecting the appropriate type of differential gear for a vehicle, several considerations come into play. Choosing the right differential gear involves assessing factors such as vehicle characteristics, intended use, driving conditions, and desired performance. Here’s a detailed explanation of the considerations for choosing the right type of differential gear:

  • Vehicle Type: The type of vehicle, whether it’s a passenger car, SUV, truck, or performance vehicle, plays a significant role in determining the appropriate differential gear. Different types of vehicles have varying weight distributions, power outputs, and handling characteristics, which influence the optimal choice of differential gear.
  • Driving Conditions: The intended driving conditions are crucial in selecting the right differential gear. Factors such as road surface, weather conditions, and terrain should be considered. For example, vehicles driven primarily on paved roads may benefit from different differential gear options compared to off-road vehicles that frequently encounter challenging terrain or vehicles that operate in regions with snowy or icy conditions.
  • Performance Requirements: The desired performance attributes of the vehicle are important considerations. Some drivers prioritize acceleration and high-speed performance, while others focus on off-road capabilities, towing capacity, or fuel efficiency. Differential gears can be chosen to optimize specific performance aspects, such as maximizing traction, improving handling, enhancing torque delivery, or achieving better fuel economy.
  • Traction Needs: The level of traction required is a key factor in selecting the right differential gear. Vehicles that need maximum traction in challenging conditions, such as racing cars, off-road vehicles, or vehicles used in low-grip environments, may benefit from limited-slip differentials or locking differentials. These differential types help distribute power to the wheels with the most grip, enhancing traction and maintaining vehicle control.
  • Driving Dynamics: The desired driving dynamics and handling characteristics also influence the choice of differential gear. Some drivers prefer a more predictable and balanced handling, while others may desire more aggressive cornering capabilities. Differential gears with specific characteristics, such as torque vectoring differentials, can enhance these driving dynamics by actively managing torque distribution between individual wheels.
  • Budget: Cost considerations are also significant when choosing a differential gear. Different types of differential gears vary in terms of complexity, features, and pricing. It’s essential to evaluate the budget constraints and weigh the cost against the desired performance benefits and requirements.

In summary, selecting the right type of differential gear for a vehicle involves considering factors such as vehicle type, driving conditions, performance requirements, traction needs, driving dynamics, and budget. By carefully assessing these considerations, drivers can choose a differential gear that aligns with their vehicle’s characteristics, intended use, and performance objectives, ultimately enhancing traction, handling, and overall driving experience.

differential gear

What are the functions of a differential gear in a vehicle?

A differential gear in a vehicle serves several important functions. Here’s a detailed explanation:

1. Torque Distribution:

One of the primary functions of a differential gear is to distribute torque (rotational force) from the engine to the wheels. As the engine generates power, the differential ensures that it is transmitted to the wheels efficiently and effectively. By dividing the torque between the two wheels, the differential enables both wheels to receive power and propel the vehicle forward.

2. Differential Action:

The differential gear allows the wheels to rotate at different speeds when the vehicle is turning or when one wheel encounters different traction conditions. This differential action is crucial for smooth and controlled maneuvering. By enabling the outer wheel to rotate faster than the inner wheel during a turn, the differential allows the vehicle to negotiate corners without binding or skidding.

3. Wheel Speed Compensation:

When the vehicle is turning, the inside wheel travels a shorter distance compared to the outside wheel. Without a differential, this speed difference would cause significant drivetrain stress and tire wear. The differential gear compensates for the varying wheel speeds by allowing the wheels to rotate at different speeds, ensuring smooth operation and minimizing strain on the drivetrain components.

4. Traction Improvement:

In situations where one wheel loses traction, such as when driving on slippery surfaces or uneven terrain, the differential gear helps improve traction. By allowing the wheel with traction to receive more power, the differential ensures that the vehicle can continue moving forward. This is particularly important in vehicles with two-wheel drive, as the differential helps optimize power delivery to the wheel with better traction.

5. Reducing Tire Wear:

The differential gear contributes to reducing tire wear by accommodating differences in wheel speeds. By allowing the wheels to rotate at different speeds during turns, the differential minimizes tire scrubbing and uneven wear. It helps distribute the forces evenly across the tires, promoting longer tire life and maintaining better overall traction.

6. Enhanced Stability and Handling:

The differential gear plays a crucial role in enhancing vehicle stability and handling. By allowing the wheels to rotate independently, the differential facilitates better control during turns and maneuvering. It helps maintain proper weight distribution, prevents excessive understeer or oversteer, and promotes balanced handling characteristics.

Overall, the differential gear is an integral component of a vehicle’s drivetrain, responsible for torque distribution, wheel speed compensation, traction improvement, reducing tire wear, and enhancing stability and handling. It enables smooth and efficient power delivery to the wheels while accommodating varying speed and traction conditions, resulting in improved performance and driving dynamics.

China supplier Customized Bevel Gear for Reducer/ Agricultural/ Differential Steering with Good qualityChina supplier Customized Bevel Gear for Reducer/ Agricultural/ Differential Steering with Good quality
editor by CX 2024-03-29