China wholesaler Superior Precision Helical Gear for New Energy Automobile with ISO9001 supplier

Product Description

Product Parameters

 

product name Superior Precision Helical Gear for New Energy Automobile With ISO9001
  stainless steel , iron , aluminum ,bronze ,carbon steel ,brass , nylon etc .
size ISO standard  ,customer requirements
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping ,gear accuracy testing
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

Company Profile

 

 

 

 

Application Field

 

 

FAQ

 

1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

automobile gear

What is the role of the transmission control module (TCM) in a car?

The transmission control module (TCM) plays a crucial role in the operation of the transmission system in a car. Here’s a detailed explanation:

1. Transmission Control:

The primary function of the TCM is to control the operation of the transmission. It receives input from various sensors throughout the vehicle, such as speed sensors, throttle position sensors, engine load sensors, and more. Based on this input, the TCM makes decisions regarding gear selection, shifting points, and torque converter lock-up to ensure optimal performance and efficiency.

2. Shifting Strategy:

The TCM determines the shifting strategy based on the driving conditions and driver inputs. It uses complex algorithms and programming to calculate the ideal timing and characteristics of gear shifts. The shifting strategy can vary depending on factors such as vehicle speed, engine load, throttle position, and driver demand. The TCM’s goal is to provide smooth, seamless, and efficient gear shifts.

3. Fault Detection and Diagnostic Capability:

The TCM continuously monitors the transmission system for any malfunctions or abnormalities. It has built-in diagnostic capabilities to detect faults such as sensor failures, solenoid issues, or hydraulic problems. When a fault is detected, the TCM can often store relevant fault codes, which can be retrieved using specialized diagnostic tools to aid in troubleshooting and repair.

4. Communication with Other Vehicle Systems:

The TCM communicates with other electronic control units (ECUs) in the vehicle to exchange information and coordinate the overall vehicle operation. For example, it may communicate with the engine control module (ECM) to ensure smooth power delivery during gear shifts. It may also communicate with the anti-lock braking system (ABS) to optimize gear selection based on braking conditions.

5. Adaptation and Learning:

Modern TCMs have the capability to adapt and learn over time. They can adjust the shifting strategy based on the driver’s behavior and driving patterns. The TCM may learn the driver’s preferences and adapt the shift points and characteristics accordingly. This adaptive feature helps to tailor the transmission’s behavior to the individual driver’s style and improve overall driving experience.

6. Over-the-Air Updates:

Some TCMs in modern vehicles can receive over-the-air updates. Manufacturers can send software updates to the TCM to refine the shifting algorithms, address known issues, or introduce new features. This capability allows for continuous improvement and optimization of the transmission system even after the vehicle has been sold.

In summary, the transmission control module (TCM) is responsible for controlling and optimizing the operation of the transmission system in a car. It ensures smooth gear shifts, monitors the system for faults, communicates with other vehicle systems, adapts to the driver’s behavior, and can receive software updates for ongoing refinement and improvement.

automobile gear

How does a dual-clutch transmission (DCT) enhance the driving experience?

A dual-clutch transmission (DCT) enhances the driving experience in several ways. Here’s a detailed explanation:

1. Quick and Smooth Gear Shifts:

A DCT utilizes two separate clutches, one for odd-numbered gears and another for even-numbered gears. This dual-clutch setup allows for quick and seamless gear shifts without interrupting power delivery. While one clutch is engaged with the current gear, the other clutch pre-selects the next gear, resulting in near-instantaneous shifts. This quick and smooth shifting enhances acceleration and provides a more engaging driving experience.

2. Continuous Power Delivery:

Since a DCT can shift gears without the need for a torque converter (as in automatic transmissions), there is minimal power loss during gear changes. The power transfer from the engine to the wheels remains uninterrupted, resulting in improved performance and responsiveness. This continuous power delivery contributes to a more dynamic driving experience.

3. Enhanced Fuel Efficiency:

DCTs are designed to optimize fuel efficiency by reducing power losses and maximizing engine performance. The precise and efficient gear changes of a DCT help keep the engine operating in its optimal power band, resulting in improved fuel economy compared to traditional automatic transmissions.

4. Manual Control and Sporty Driving:

Many DCT-equipped vehicles offer manual control modes, such as paddle shifters or a manual shift gate. These modes allow the driver to manually select gears, providing a more involved and sporty driving experience. The ability to control gear changes enhances driver engagement and allows for greater control over the vehicle’s performance.

5. Versatility and Adaptability:

DCTs can adapt to different driving conditions and driver preferences. They often feature multiple driving modes, such as “Normal,” “Sport,” or “Eco,” which adjust shift points, throttle response, and other parameters to suit various driving styles. This versatility allows drivers to tailor the transmission’s behavior to their preferences, whether they prioritize performance, fuel efficiency, or comfort.

6. Suitable for Performance Vehicles:

DCTs are commonly used in high-performance and sporty vehicles due to their ability to provide lightning-fast gear changes and precise control. The rapid and seamless shifts of a DCT contribute to improved acceleration, faster lap times, and enhanced overall performance.

In summary, a dual-clutch transmission (DCT) enhances the driving experience through quick and smooth gear shifts, continuous power delivery, improved fuel efficiency, manual control options, adaptability to different driving conditions, and suitability for performance-oriented vehicles. These features contribute to a more engaging, responsive, and enjoyable driving experience for enthusiasts and drivers seeking a balance between performance and everyday usability.

automobile gear

What are the main functions of the gearbox in a car?

The gearbox, also known as the transmission, performs several important functions in a car. Here’s a detailed explanation:

1. Gear Ratio Selection: One of the primary functions of the gearbox is to provide different gear ratios between the engine and the wheels. By selecting the appropriate gear ratio, the gearbox allows the engine to operate efficiently across a range of speeds and load conditions. Lower gears provide higher torque for starting and climbing hills, while higher gears allow for higher speeds and improved fuel efficiency.

2. Power Transmission: The gearbox is responsible for transmitting power from the engine to the wheels. It takes the rotational power generated by the engine and delivers it to the wheels in a controlled manner. The gearbox ensures that the power is transferred smoothly and efficiently, allowing the vehicle to accelerate, maintain speed, and overcome resistance.

3. Gear Engagement and Disengagement: The gearbox enables the driver to engage or disengage different gears to change the gear ratio. This is typically done using a gearshift mechanism, such as a manual gearshift lever or paddle shifters in automatic transmissions. Gear engagement and disengagement allow the driver to adapt to varying driving conditions, such as starting from a standstill, overtaking, or driving uphill.

4. Gear Synchronization: In manual transmissions, the gearbox incorporates a mechanism called a synchromesh system. This system synchronizes the rotational speeds of the gears before engagement, allowing for smooth gear shifts. It prevents grinding and damage to the gears by equalizing their speeds, ensuring a seamless transition between gears.

5. Reverse Gear: The gearbox provides a reverse gear, allowing the driver to maneuver the vehicle in the opposite direction. The reverse gear has a specific gear ratio that enables the vehicle to move backward safely. It is essential for parking, reversing out of parking spaces, and navigating tight spaces.

6. Neutral Position: The gearbox includes a neutral position that disengages the engine from the wheels. When in neutral, the gearbox allows the engine to run independently without transmitting power to the wheels. This is useful when the vehicle is stationary or when the engine needs to be started or idled without vehicle movement.

7. Mechanical Advantage: The gearbox provides a mechanical advantage by utilizing different gear ratios. It allows the engine to operate within its optimal power band while providing the necessary torque and speed output for various driving conditions. The mechanical advantage offered by the gearbox improves the overall performance and efficiency of the vehicle.

8. Safety Features: Modern gearboxes often incorporate safety features such as a park position (P) or a parking pawl. When engaged, the park position locks the transmission output shaft, preventing the vehicle from rolling unintentionally when parked. This adds an extra layer of safety when the vehicle is stationary.

Overall, the gearbox plays a crucial role in controlling the power, speed, and torque delivery from the engine to the wheels. It allows the driver to adapt to different road conditions, optimize engine performance, and ensure smooth and efficient operation of the vehicle.

China wholesaler Superior Precision Helical Gear for New Energy Automobile with ISO9001 supplier China wholesaler Superior Precision Helical Gear for New Energy Automobile with ISO9001 supplier
editor by Dream 2024-05-06