Custom Pulleys
Ever-power has the expertise and specialized features to manufactures pulleys that are created for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we are able to produce it no matter what size, material or detail required. Furthermore to aid with your tasks Ever-power can manufacture a prototype along with any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can also design your personal pulley model using our customized 3D Model Configurator . Download your model or post it for a free quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum may be the standard metallic for all share pulleys & most custom pulleys. Nevertheless, there are a number of other components and finished such as steel or hard anodized aluminium that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to make your customized pulleys with the fastest turnaround amount of time in the industry. View our Components and Finishes
We provide pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We can also manufacture pulleys using a variety of other materials such as for example steel, bronze, plastic, aluminium, and brass.
We provide assistance during the style phase of client orders, to greatly help our customers have the most affordable and effective pulley or sheave design.
We utilize the latest inspection devices that helps us to keep up quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Custom parts mean a complete host of factors that the majority of manufacturers can’t afford; things such as particular tooling, manufacturing, and processes. These special extras had a need to create customized parts mean an extended lead time and, ultimately, increased prices.
For a lot of companies, creating custom parts is handled in exactly this way. At Torque Transmissions, nevertheless, we’ve a different method of handling customized parts which makes better feeling for our business and for our customers businesses.
At Torque Transmission we utilize a PULL production process. Pull-through production is seen as a smaller sized batches, quick responses to consumer demands, and smooth product flow. This type of production is an example of lean manufacturing and is the reason why we are able to make orders to client specifications.
What characterizes the kind of lean manufacturing Torque Transmission utilizes?
Simply no inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold foundation system to make unique mold tooling, which outcomes in a very quick set up
Customer’s deadline places the purchase in the production schedule
Once an order is started it movements through the manufacturing process with no delays or queues
Pull-through production of this kind facilitates product customization because the products are produced when they are ordered. This enables us to provide products that may meet a customer’s requirements, rather than offering standard products that may not meet up with the needs of a person or get the job done 100%.