China Professional Customized OEM Forged Casting CZPT Bevel Pinion Differential Straight Spiral Bevel Gear worm gear motor

Product Description

Key attributes

Other attributes

Applicable Industries

Manufacturing Plant, Construction works , Energy & Mining, Sugar machinery

 

Weight (KG)

1360

 

Showroom Location

None

 

Video outgoing-inspection

Provided

 

Machinery Test Report

Provided

 

Marketing Type

Hot Product 2571

 

Warranty of core components

1 Year

 

Core Components

ring gear

 

Place of CHINAMFG

ZheJiang ,China

 

Condition

New

 

Warranty

18

customized large machinery parts alloy steel segment ring gear sugar factory casting large diameter ring gears

Months

 

Shape

Ring Gear

 

Standard or Nonstandard

Nonstandard

 

Tooth Profile

Spur

 

Material

Alloy steel

 

Processing

Casting

 

Pressure Angle

Customized

 

Brand Name

TS

 

Product Name

large diameter ring gears

 

Application

Energy & Mining, Sugar machinery

 

Material

Alloy steel

 

Heat Treatment

Quenching and tempering

 

Gear Teeth

Surface hardening

 

Process

Casting+CNC machining+Heat treatment

 

Quality

High-Quality

 

Chemical Control

Spectrograph

 

Certificate

ISO

 

Warranty

1 year

 

Packaging and delivery

Packaging Details

Package suitable for Wangli customized large machinery parts alloy steel segment ring gear sugar factory casting large diameter ring gears export

 

Port

ZheJiang ,HangZhou or Others

 

Supply Ability

Supply Ability

9000 Ton/Tons per Year

 

 

OUR WORKSHOPS

 

OUR EQUIPMENTS
Technology Process

Material

Carbon steel,Alloy steel

Structure

Forging,casting

Type of gear

spur gear,helical gear,Planetary Gear

Heat treatment

Quenching and tempering

Process 

forging, rough machining, QT, finish machining

Main equipments

hobbing,CNC machine

Module

up to 200

Precision of gear

Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9

Inspection

Raw material inspection, UT,physical property test,dimension inspect

Application

Mining machinery, mill, kiln and other equipment

OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT 

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Application: Industry
Hardness: Hb190-Hb300
Gear Position: External Gear
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

differential gear

What is the impact of a malfunctioning differential gear on a vehicle’s performance?

A malfunctioning differential gear can significantly impact a vehicle’s performance and drivability. Here’s a detailed explanation of the effects of a malfunctioning differential gear:

1. Limited Traction:

A malfunctioning differential gear may result in limited traction, especially in off-road or slippery conditions. The differential gear distributes torque between the wheels to provide optimal traction. If the gear malfunctions, it may not distribute power evenly, causing one or more wheels to lose traction. This can result in wheel slip, difficulty in accelerating, and compromised control over the vehicle.

2. Poor Handling and Stability:

The differential gear plays a critical role in maintaining stability and handling characteristics of a vehicle. A malfunctioning differential gear can disrupt the balance between the wheels, leading to poor handling and stability. For example, if a rear-wheel-drive vehicle’s differential gear fails, it can cause excessive oversteer or understeer, making the vehicle difficult to control during cornering or sudden maneuvers.

3. Increased Tire Wear:

A malfunctioning differential gear can cause uneven tire wear. When the gear fails to distribute torque evenly, some wheels may experience excessive slippage or spinning, while others receive insufficient power. This uneven distribution of forces can lead to accelerated tire wear on specific wheels, resulting in uneven tread wear patterns and reducing the overall lifespan of the tires.

4. Abnormal Noise and Vibration:

A malfunctioning differential gear can produce abnormal noises and vibrations. If the gear’s components, such as bearings or gears, wear out or become damaged, it can result in grinding, whining, or clunking noises during operation. Additionally, the vehicle may experience vibrations, especially when accelerating or navigating turns. These symptoms indicate potential issues with the differential gear that require immediate attention.

5. Loss of Power and Performance:

A malfunctioning differential gear can lead to a loss of power and performance. If the gear fails to transfer torque effectively, the vehicle may experience reduced power delivery to the wheels. This can result in sluggish acceleration, decreased towing or hauling capacity, and overall compromised performance. The vehicle may struggle to climb inclines, navigate challenging terrain, or maintain speed efficiently.

6. Increased Fuel Consumption:

A malfunctioning differential gear can contribute to increased fuel consumption. When the gear fails to distribute torque properly, the engine may need to work harder to compensate for the lack of power transmission. This increased workload can lead to higher fuel consumption, as the engine consumes more fuel to maintain performance levels.

7. Safety Concerns:

A malfunctioning differential gear can pose safety concerns for the driver and passengers. Limited traction, poor handling, and compromised stability increase the risk of accidents, especially in adverse weather conditions or emergency situations. It is crucial to address any differential gear issues promptly to ensure the safe operation of the vehicle.

In summary, a malfunctioning differential gear can have a significant impact on a vehicle’s performance. It can result in limited traction, poor handling and stability, increased tire wear, abnormal noises and vibrations, loss of power and performance, increased fuel consumption, and safety concerns. Regular maintenance, prompt repairs, and addressing differential gear issues can help maintain the vehicle’s performance, drivability, and overall safety.

differential gear

How do differential gears contribute to traction in slippery conditions?

In slippery conditions, such as driving on ice, snow, or wet surfaces, differential gears play a crucial role in improving traction and maintaining vehicle control. Here’s a detailed explanation of how differential gears contribute to traction in slippery conditions:

  • Torque Distribution: Differential gears allow torque to be distributed between the wheels on the same axle. In slippery conditions, where traction is reduced, differential gears enable power to be sent to the wheels with better grip. This distribution of torque helps maximize traction and prevent wheel spin.
  • Wheel Speed Variation: In slippery conditions, the wheels on the same axle may encounter different levels of traction. For example, one wheel might be on a patch of ice while the other is on a surface with better grip. Differential gears accommodate this variation by allowing the wheels to rotate at different speeds. This wheel speed variation helps ensure that power is directed to the wheels with more traction, improving overall grip and stability.
  • Slip Limitation: When one wheel loses traction and starts to slip, the other wheel with better grip can potentially receive less power due to the default behavior of an open differential. However, some differential systems employ advanced features like limited-slip differentials (LSD) or electronic traction control systems. These systems detect wheel slip and apply mechanisms to limit slip and redirect power to the wheel with better traction, effectively improving traction in slippery conditions.
  • Positive Traction Devices: In some cases, differential gears can be equipped with positive traction devices such as locking differentials or electronic locking differentials. These devices lock the differential gears, forcing both wheels on the same axle to rotate at the same speed. This feature is particularly beneficial in extremely slippery conditions where maximum traction is essential. By locking the differential, these devices ensure that power is evenly distributed to both wheels, maximizing grip and traction.
  • Off-Road Capability: Differential gears with advanced features like limited-slip differentials or locking differentials are commonly employed in off-road vehicles. These vehicles often encounter challenging terrain with low-traction conditions. The differential systems in these vehicles enhance off-road capability by transferring power to the wheels with the most traction, preventing wheel spin, and allowing the vehicle to navigate through difficult terrain more effectively.

In summary, differential gears contribute to traction in slippery conditions by distributing torque between wheels, accommodating wheel speed variation, limiting slip through advanced features, and offering positive traction devices. These mechanisms allow power to be directed to the wheels with better grip, improving traction, stability, and overall vehicle control in slippery conditions.

differential gear

How does a differential gear help in turning a vehicle smoothly?

A differential gear plays a crucial role in enabling smooth turning of a vehicle. Here’s a detailed explanation:

When a vehicle turns, the wheels on the outside of the turn travel a greater distance compared to the wheels on the inside. This difference in distance would cause significant strain and binding in the drivetrain if all the wheels were rigidly connected. The differential gear solves this problem by allowing the wheels to rotate at different speeds during turns, resulting in smooth and controlled maneuvering.

1. Speed Differentiation:

The differential gear allows the wheels to rotate at different speeds while still receiving power from the engine. As the vehicle turns, the outer wheel covers a greater distance and needs to rotate faster than the inner wheel. The differential enables this speed differentiation by distributing torque unequally between the two wheels, allowing them to rotate at different rates.

2. Path Following:

By allowing the wheels to rotate at different speeds, the differential gear helps the vehicle follow the desired path during a turn. The outside wheel, which needs to cover a longer distance, rotates faster to maintain the vehicle’s trajectory. At the same time, the inside wheel rotates slower, preventing the vehicle from skidding or drifting wide during the turn. The differential ensures that both wheels work together to maintain stability and control throughout the turning process.

3. Smooth Power Transfer:

During a turn, the differential gear facilitates smooth power transfer to the wheels. By allowing the wheels to rotate at different speeds, the differential minimizes drivetrain stress and wheel scrubbing. This promotes smoother operation and reduces the likelihood of wheel hop or wheel slip, resulting in improved traction and overall control.

4. Reduction of Tire Wear:

The differential gear’s ability to differentiate wheel speeds during turns helps reduce tire wear. If the wheels were rigidly connected, they would experience excessive scrubbing and wear during turning maneuvers. The differential allows the wheels to rotate at different speeds, minimizing tire scrubbing and promoting more even tire wear. This contributes to longer tire life and better overall performance.

5. Enhanced Maneuverability:

By enabling smooth turning, the differential gear enhances the maneuverability of a vehicle. It allows for precise and controlled steering inputs, making it easier to navigate corners, curves, and tight spaces. The differential’s role in differentiating wheel speeds ensures that the vehicle can execute turns smoothly and responsively, enhancing the overall driving experience.

In summary, the differential gear helps in turning a vehicle smoothly by allowing the wheels to rotate at different speeds during turns. This speed differentiation enables the vehicle to follow the desired path, facilitates smooth power transfer, reduces tire wear, and enhances maneuverability. The differential’s ability to accommodate varying wheel speeds ensures that the vehicle can navigate turns with improved stability, control, and comfort.

China Professional Customized OEM Forged Casting CZPT Bevel Pinion Differential Straight Spiral Bevel Gear worm gear motorChina Professional Customized OEM Forged Casting CZPT Bevel Pinion Differential Straight Spiral Bevel Gear worm gear motor
editor by Dream 2024-05-08