China supplier Zinc Yellow Sintered Splined Gear with Material FL-5305-120ht worm and wheel gear

Product Description

1. Our products passed TS16949 ISO-9001: 2000 quality management system verification
2. We own exquisite and advanced equipment, professional technical designer and rich producing experience
3. We can produce different size and shapes base on your drawing and samples.
4. Best quality, competitive price, shortest delivery time and good service.
5. If you are interested in our products and our company, please kindly let us know what you need, please donot hesitate to contact with us.

We can produce gear with some different material.

Technical requirements:
1. Press Facility: 400Ton
2. Density: above6.8g/cm³
3. Weight: 311g
4. Hardness:HRC30-42
5. Surface treatment: Rust-preventative oil coated.

Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives

Product Description
Engine pulleys and sprockets are typically used in engines to drive
Product Description
Engine pulleys and sprockets are typically used in engines to drive crankshaft and camshaft timing systems. Complex geometry makes these products an ideal application for PM technology. Net or nearest to near net shape teeth, weight reduction features and integrated drive features gives PM an advantage over other metal working processes.
With decades of design, engineering and manufacturing experience combined with advanced process and material solutions, JX SINTERING has helped many customers optimize their product designs according to the specific application requirements.

Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives

Advantages
Lightweight optimized net shape designs
Design freedom facilitates unique net shape features such as lightening holes and drive features such as keys, keyways, and slots
Induction hardened or low distortion sinter hardened options
Unique joining technology facilitates the addition of stamped flanges or sensor rings.
. Complex geometry makes these products an ideal application for PM technology. Net or nearest to near net shape teeth, weight reduction features and integrated drive features gives PM an advantage over other metal working processes.
With decades of design, engineering and manufacturing experience combined with advanced process and material solutions, JX SINTERING has helped many customers optimize their product designs according to the specific application requirements.

Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives

Advantages
Lightweight optimized net shape designs
Design freedom facilitates unique net shape features such as lightening holes and drive features such as keys, keyways, and slots
Induction hardened or low distortion sinter hardened options
Unique joining technology facilitates the addition of stamped flanges or sensor rings. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Sintered Gear
Toothed Portion Shape: Bevel Wheel
Material: Sintered Steel
Samples:
US$ 0.3/Piece
1 Piece(Min.Order)

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Customization:
Available

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bevel gear

Can bevel gears be used in precision manufacturing equipment?

Yes, bevel gears can be used in precision manufacturing equipment due to their ability to transmit motion and power at varied angles with high accuracy. Here’s a detailed explanation:

Bevel gears are well-suited for precision manufacturing equipment where precise motion control, high torque transmission, and accurate angular positioning are essential. Here are some key reasons why bevel gears are suitable for such applications:

  1. Angular Transmission: Bevel gears excel at transmitting motion and power between intersecting shafts at different angles. In precision manufacturing equipment, where components often require precise angular positioning, bevel gears provide an efficient means of achieving the necessary motion transfer. They allow for smooth and accurate rotation, ensuring precise alignment and positioning of machine components.
  2. Compact Design: Bevel gears have a compact design, making them suitable for applications where space is limited. In precision manufacturing equipment, where machines often have complex structures and require tight integration of components, the compact size of bevel gears allows for efficient utilization of available space. This is particularly advantageous when designing compact and high-precision machinery.
  3. High Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for precision manufacturing equipment that requires the transmission of substantial power. Whether it’s in rotary tables, indexing mechanisms, or gearboxes, bevel gears can efficiently transfer high torque while maintaining accuracy and precision in motion control.
  4. Accuracy and Backlash Control: In precision manufacturing equipment, minimizing backlash and ensuring accurate motion control are critical. Bevel gears can be manufactured with high precision to achieve tight tolerances and minimal backlash. This allows for precise positioning, accurate motion control, and repeatable performance, which are essential in precision manufacturing processes.
  5. Customization Options: Bevel gears can be customized to meet specific requirements of precision manufacturing equipment. Different tooth profiles, gear ratios, materials, and surface treatments can be employed to optimize the gear performance for specific applications. This customization capability allows gear engineers to design bevel gears that precisely match the needs and specifications of the equipment.

Examples of precision manufacturing equipment where bevel gears are commonly used include CNC machines, milling machines, gear hobbing machines, rotary tables, indexing mechanisms, and various types of gearboxes. These machines rely on the precise and reliable motion transmission provided by bevel gears to achieve accurate and high-quality manufacturing processes.

It is important to note that the selection and design of bevel gears for precision manufacturing equipment should consider factors such as load requirements, speed, operating conditions, backlash limitations, and noise considerations. Gear engineers and machine designers often conduct detailed analyses and calculations to ensure the bevel gears meet the necessary performance criteria and contribute to the overall precision and reliability of the equipment.

In summary, bevel gears are well-suited for precision manufacturing equipment due to their ability to provide accurate angular transmission, compact design, high torque transmission, and customization options. Incorporating bevel gears in precision machinery contributes to precise motion control, accurate positioning, and reliable performance, enabling the production of high-quality and precise manufactured components.

bevel gear

What are the environmental considerations when using bevel gears?

When using bevel gears, there are several environmental considerations to keep in mind. These considerations encompass aspects such as material selection, lubrication, noise generation, and waste management. Here’s a detailed explanation:

1. Material Selection: The choice of materials for bevel gears can have environmental implications. Opting for environmentally friendly materials, such as recyclable or biodegradable materials, can help reduce the environmental impact. Additionally, selecting materials with low toxicity or hazardous properties contributes to safer handling and disposal practices.

2. Lubrication: Proper lubrication is essential for the efficient operation of bevel gears. However, the choice and use of lubricants can have environmental consequences. It is advisable to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants, to minimize the risk of contamination in case of leaks or spills. Additionally, implementing effective lubricant management practices, such as proper containment and recycling, helps reduce environmental pollution.

3. Noise Generation: Bevel gears can generate noise during operation, which can have environmental implications, especially in noise-sensitive areas or workplaces. Excessive noise can contribute to noise pollution and affect the well-being of individuals in the vicinity. Implementing noise reduction measures, such as using noise-dampening materials, optimizing gear design for quieter operation, and implementing proper maintenance practices, can help minimize noise pollution.

4. Energy Efficiency: Bevel gears are part of power transmission systems that consume energy. Considering energy efficiency in gear system design and operation can contribute to reduced energy consumption and lower environmental impact. This can be achieved by optimizing gear designs for higher efficiency, reducing friction losses through proper lubrication and surface treatments, and implementing efficient power transmission systems.

5. Waste Management: The manufacturing and maintenance processes involving bevel gears can generate waste materials, such as metal shavings, lubricant residues, or worn-out gears. Proper waste management practices, including recycling and disposal, are crucial to minimize the environmental impact. Recycling materials whenever possible and ensuring the proper disposal of hazardous or toxic waste materials are important considerations in reducing environmental pollution.

6. Life Cycle Assessment: Conducting a life cycle assessment (LCA) of bevel gears can provide a comprehensive understanding of their environmental impact. LCA takes into account the environmental implications associated with the entire life cycle of the gears, including raw material extraction, manufacturing, use, and end-of-life disposal. This assessment helps identify areas for improvement and guides decision-making towards more sustainable practices.

By considering these environmental factors, manufacturers, engineers, and users of bevel gears can make conscious choices to minimize the environmental impact associated with their production, operation, and disposal. Implementing sustainable practices and adhering to environmental regulations and standards contribute to a greener and more sustainable use of bevel gears.

bevel gear

What is a bevel gear and how does it work?

A bevel gear is a type of gear that has teeth cut on the cone-shaped surface of the gear. It is used to transmit rotational motion and power between two intersecting shafts. Here’s a detailed explanation of what a bevel gear is and how it works:

A bevel gear consists of two cone-shaped gears with intersecting axes. The gear teeth are cut on the tapered surface of the gears. The gear with the smaller diameter is called the pinion, while the gear with the larger diameter is called the crown gear or ring gear.

Bevel gears are classified into different types based on their tooth geometry and arrangement. The most common types are straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, allowing for smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel.

When two bevel gears mesh together, the rotational motion from one gear is transmitted to the other gear. The gear teeth engage and disengage as the gears rotate, transferring torque and power between the shafts.

The operation of bevel gears is similar to that of other types of gears. When the pinion gear rotates, it causes the crown gear to rotate in the opposite direction. The direction of rotation can be reversed by changing the orientation of the gears. Bevel gears can provide different speed ratios and torque conversions depending on the gear sizes and the number of teeth.

The key characteristics of bevel gears include:

  • Transmission of motion: Bevel gears are used to transmit rotational motion between intersecting shafts, allowing for changes in direction and speed.
  • Torque transfer: Bevel gears can transmit torque from one shaft to another, allowing for power transmission in various mechanical systems.
  • Axial thrust: Due to the angled tooth arrangement, bevel gears generate axial thrust forces that need to be properly supported or accounted for in the design of the mechanical system.
  • Efficiency and noise: The efficiency and noise characteristics of bevel gears depend on factors such as tooth design, lubrication, and manufacturing quality.

Bevel gears are commonly used in a wide range of applications, including automotive differentials, power tools, printing presses, machine tools, and marine propulsion systems. Their ability to transmit motion and torque at intersecting angles makes them versatile and suitable for various mechanical systems.

In summary, a bevel gear is a cone-shaped gear that transmits rotational motion and power between intersecting shafts. It works by meshing the gear teeth of two gears, allowing for the transfer of torque and rotational motion. Bevel gears are available in different types and are used in various applications that require changes in direction or speed of rotational motion.

China supplier Zinc Yellow Sintered Splined Gear with Material FL-5305-120ht worm and wheel gearChina supplier Zinc Yellow Sintered Splined Gear with Material FL-5305-120ht worm and wheel gear
editor by Dream 2024-04-30