China high quality Straight Ring Spiral Bevel Differential Steering Gear raw gear

Product Description

Product Description

Spur Gear/ Helical Gear/ Straight Bevel Gear/ Spiral Bevel Gear/ Worm Gear
 
With more than 10yeas experience in the field of gear manufacturing, CHINAMFG can supply various kinds of gears, such like Spur Gear/ Helical Gear/ Straight Bevel Gear/ Spiral Bevel Gear/ Worm Gear. It’s equipped with CNC gear hobbing machines, CNC helical gear broaching machines, gear grinding machines and so on, and also equipped with testing equipment, such like gear profile measuring instrument, and hardness testing instrument. It has strong manufacturing ability and quality control ability, enable to supply good quality gears for customer.
 

Modulus M0.5-M12
Processing machine Forging, Machining, Hobbing teeth, Milling teeth, Shaving teeth, Grinding teeth….…
Material 20CrMnTi/ 20CrMnMo/ 42CrMo/ C45/ 40Cr/ SS304/Brass……
Heat treattment Carburizing and quenching/ Tempering/ Nitriding/ Carbonitriding/ Induction hardening
Hardness 58-62HRC
Qaulity standerd GB/ DIN/ JIS/ AGMA
Accuracy class 5-8 class

                      Spur gear                                                           Helical gear                                                        Spiral gear 
 

                       Bevel gear                                                  Internal gear ring                                  Small module gear made of brass
 

Workshop

Equipped with CNC lathe, CNC hobbing teeth machines, CNC broaching teeth machines, CNC grinding teeth machines, Carburizing and Quenchin euqipments, Teeth profile measuring instruments……
                                     

                         Workshop                                                                                                     CNC grinding teeth machines   

 

                  CNC grinding teeth machine                                                                           CNC Hobbing teeth machine
 

                   Teeth profile measuring instrument                                                                       Carburizing and Quenching 
 

                                                       

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.
 

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
 

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

                                                   

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Application: Motor, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Machining
Toothed Portion Shape: Spur Gear
Material: 42CrMo/20crmnti/C45/ 40cr
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

differential gear

Can you provide examples of vehicles that use differential gears?

Differential gears are utilized in various types of vehicles to enable smooth and efficient power distribution to the wheels. Here are some examples of vehicles that use differential gears:

1. Passenger Cars:

Most passenger cars, including sedans, hatchbacks, and SUVs, are equipped with differential gears. These gears are typically found in the rear axle of rear-wheel-drive vehicles or in both the front and rear axles of all-wheel-drive vehicles. Differential gears allow the wheels to rotate at different speeds while maintaining power transfer, ensuring smooth cornering and traction on different road surfaces.

2. Trucks and Pickup Trucks:

Trucks and pickup trucks commonly employ differential gears to enhance their performance, especially for towing, hauling, and off-road applications. Rear-wheel-drive trucks utilize differential gears in the rear axle, while many modern trucks also feature all-wheel-drive or four-wheel-drive systems with differential gears in both the front and rear axles. These differential gears enable improved traction, power distribution, and maneuverability in various driving conditions.

3. SUVs and Crossovers:

Sport utility vehicles (SUVs) and crossovers often incorporate differential gears to provide enhanced off-road capability and all-weather performance. Many SUVs are equipped with all-wheel-drive or four-wheel-drive systems that utilize differential gears in the front and rear axles. These gears allow power transfer between the wheels and enable optimal traction on different terrains, making SUVs well-suited for off-road adventures and challenging driving conditions.

4. Sports Cars and Performance Vehicles:

Sports cars and high-performance vehicles often employ advanced differential systems for improved handling, stability, and performance. Examples include limited-slip differentials, electronic differentials, or torque vectoring differentials. These systems use differential gears in combination with advanced technologies to distribute torque to the wheels based on driving conditions, enhancing traction, cornering ability, and overall vehicle dynamics.

5. Off-Road Vehicles and SUVs:

Differential gears are essential components in off-road vehicles designed for rugged terrains and extreme driving conditions. Vehicles such as dedicated off-road SUVs, trucks, and specialized off-road vehicles like Jeeps and Land Rovers utilize differential gears, including locking differentials, to maximize traction and improve off-road performance. These gears allow for better wheel articulation, independent wheel movement, and power distribution to overcome obstacles and maintain traction on challenging off-road trails.

6. Commercial and Heavy-Duty Vehicles:

Commercial trucks, buses, and heavy-duty vehicles utilize differential gears to handle the demands of heavy loads and challenging driving conditions. Differential gears in these vehicles help distribute torque to the drive wheels efficiently, ensuring better traction, stability, and power transfer. They are critical for the performance and safety of large commercial vehicles that operate under varying load and road conditions.

7. Racing Cars:

In racing, differential gears play a vital role in enhancing performance and handling characteristics. High-performance racing cars, including Formula 1 cars, rally cars, and sports prototypes, utilize advanced differential systems that allow precise control of power distribution to optimize acceleration, cornering, and stability during high-speed maneuvers.

In summary, differential gears are utilized in a wide range of vehicles, including passenger cars, trucks, SUVs, sports cars, off-road vehicles, commercial vehicles, and racing cars. These gears are integral to achieving optimal power distribution, traction, and maneuverability in various driving conditions and applications.

differential gear

How do differential gears interact with the suspension system of a vehicle?

Differential gears interact with the suspension system of a vehicle in several ways. Here’s a detailed explanation of their interaction:

  • Power Transmission: The primary function of differential gears is to distribute power from the engine to the wheels. The power is transmitted through the drivetrain, which includes the transmission, driveshaft, and differential gears. The differential gears are located within the rear axle assembly and connect to the wheels via the axle shafts. As the suspension system allows the wheels to move up and down independently, the differential gears accommodate these movements to ensure smooth and consistent power transmission.
  • Wheel Movement: The suspension system of a vehicle allows the wheels to move vertically to absorb road irregularities, bumps, and vibrations. This movement is essential for providing a comfortable ride, maintaining tire contact with the road surface, and improving overall handling and stability. The differential gears must accommodate this wheel movement without hindering power transmission. They are mounted within the axle housing, which is connected to the suspension system, allowing the wheels to move up and down while maintaining their connection to the differential assembly.
  • Drive Axle and Halfshafts: In many vehicles, the differential gears are located within the drive axle assembly, which is an integral part of the suspension system. The drive axle assembly consists of the differential gears, axle housing, and halfshafts (also known as axle shafts). The halfshafts connect the differential gears to the wheel hubs, transmitting power from the differential to the wheels. The suspension system and differential gears work in conjunction to allow the halfshafts to flex and accommodate the vertical movement of the wheels while maintaining power delivery.
  • Torque Steer: Differential gears can also influence torque steer, which is the tendency of the vehicle to pull to one side during acceleration. Torque steer occurs when one wheel receives more torque than the other, causing an imbalance in power delivery and resulting in steering effects. Differential gears, particularly in front-wheel-drive vehicles, help manage torque steer by distributing torque between the front wheels. Advanced differential technologies, such as limited-slip differentials or electronic torque vectoring systems, can further mitigate torque steer and enhance overall vehicle stability.
  • Performance Applications: In high-performance or sport-oriented vehicles, the interaction between differential gears and the suspension system becomes even more critical. The suspension system is usually designed to provide optimal handling characteristics, including minimal body roll, precise cornering, and responsive feedback. Differential gears, particularly limited-slip differentials or electronically controlled differentials, can be specifically tuned to complement the suspension system and maximize traction, stability, and cornering performance. This integration ensures that the power delivered to the wheels is effectively utilized, enhancing the vehicle’s overall dynamic capabilities.

In summary, differential gears interact with the suspension system of a vehicle by accommodating wheel movement, transmitting power while allowing independent wheel motion, connecting to the drive axle and halfshafts, managing torque steer, and optimizing performance in high-performance applications. This interaction ensures smooth power transmission, proper handling, stability, and overall vehicle performance.

differential gear

What are the functions of a differential gear in a vehicle?

A differential gear in a vehicle serves several important functions. Here’s a detailed explanation:

1. Torque Distribution:

One of the primary functions of a differential gear is to distribute torque (rotational force) from the engine to the wheels. As the engine generates power, the differential ensures that it is transmitted to the wheels efficiently and effectively. By dividing the torque between the two wheels, the differential enables both wheels to receive power and propel the vehicle forward.

2. Differential Action:

The differential gear allows the wheels to rotate at different speeds when the vehicle is turning or when one wheel encounters different traction conditions. This differential action is crucial for smooth and controlled maneuvering. By enabling the outer wheel to rotate faster than the inner wheel during a turn, the differential allows the vehicle to negotiate corners without binding or skidding.

3. Wheel Speed Compensation:

When the vehicle is turning, the inside wheel travels a shorter distance compared to the outside wheel. Without a differential, this speed difference would cause significant drivetrain stress and tire wear. The differential gear compensates for the varying wheel speeds by allowing the wheels to rotate at different speeds, ensuring smooth operation and minimizing strain on the drivetrain components.

4. Traction Improvement:

In situations where one wheel loses traction, such as when driving on slippery surfaces or uneven terrain, the differential gear helps improve traction. By allowing the wheel with traction to receive more power, the differential ensures that the vehicle can continue moving forward. This is particularly important in vehicles with two-wheel drive, as the differential helps optimize power delivery to the wheel with better traction.

5. Reducing Tire Wear:

The differential gear contributes to reducing tire wear by accommodating differences in wheel speeds. By allowing the wheels to rotate at different speeds during turns, the differential minimizes tire scrubbing and uneven wear. It helps distribute the forces evenly across the tires, promoting longer tire life and maintaining better overall traction.

6. Enhanced Stability and Handling:

The differential gear plays a crucial role in enhancing vehicle stability and handling. By allowing the wheels to rotate independently, the differential facilitates better control during turns and maneuvering. It helps maintain proper weight distribution, prevents excessive understeer or oversteer, and promotes balanced handling characteristics.

Overall, the differential gear is an integral component of a vehicle’s drivetrain, responsible for torque distribution, wheel speed compensation, traction improvement, reducing tire wear, and enhancing stability and handling. It enables smooth and efficient power delivery to the wheels while accommodating varying speed and traction conditions, resulting in improved performance and driving dynamics.

China high quality Straight Ring Spiral Bevel Differential Steering Gear raw gearChina high quality Straight Ring Spiral Bevel Differential Steering Gear raw gear
editor by CX 2024-04-04