China OEM CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed with Great quality

Product Description


Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment. 
    
 
Advantage:

1.The third generation of advanced rotor and concise intake control system

2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life . 

3. Efficient, low noise suction fan of the full use of export dynamic pressure 
    increased effect of heat transfer (air-cooled) 

4. Automatic water-cooling system for large air compressor to provide more efficient 

5.Fault diagnosis system, the control panel is easy to operate 

6. Removable door, equipment maintenance, service convenient 

7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored .

Technical Parameters:

            Model           Discharge Pressure Discharge Air Volume Motor Power Dimension(mm) Discharge Pipc.Dia Unit Weight
SPY35HY 1.6MPa 1.0m³/min 15KW 720X720X1120 1X1″ 260KG
SPY35EY 0.8MPa 1.0m³/min 7.5KW 650X590X1060 1X3/4″ 165KG
SPY55EY 0.8MPa 1.5m³/min 11KW 720X720X1120 1X1″ 200KG
SPY75EY 0.8MPa 2.3m³/min 15KW 236KG
SPM140 0.8MPa 4.0m³/min 22KW 1250X850X1225 1X1″ 375KG
1.0MPa 3.6m³/min
SPM210 0.8MPa 6.5m³/min 37KW 1380X1050X1325 1X1-1/4″ 600KG
1.0MPa 5.7m³/min
SPM245 0.8MPa 7.5m³/min 45KW 2000X1220X1555 1X2″ 1100KG
1.0MPa 6.8m³/min
SPM350 0.8MPa 10.5m³/min 55KW 2000X1220X1555 1X2″ 1300KG
1.0MPa 8.9m³/min
1.3MPa 7.6m³/min
SPM420 0.8MPa 13.5m³/min 75KW 2000X1220X1555 1X2″ 1500KG
1.0MPa 11.5m³/min
1.3MPa 10.1m³/min
SPM565 0.8MPa 16.5m³/min 90KW 2350X1765X2060 DN65 2200KG
1.0MPa 13.7m³/min
1.3MPa 12.1m³/min
SPM710 0.8MPa 20.5m³/min 110KW 2350X1765X2060 DN65 2500KG
1.0MPa 17.9m³/min
1.3MPa 15.8m³/min
SPM780 0.8MPa 24.0m³/min 132KW 2350X1765X2060 DN65 2900KG
1.0MPa 21.3m³/min
1.3MPa 19.6m³/min
SPM1060 0.8MPa 30.0m³/min 160KW 3420X2220X2130 DN80 4000KG
1.0MPa 26.0m³/min
1.3MPa 22.0m³/min
SPM1165 0.8MPa 32.0m³/min 185KW 3420X2220X2130 DN80 4200KG
1.0MPa 28.0m³/min
1.3MPa 25.0m³/min
SPM1270 0.8MPa 35.0m³/min 200KW 3540X2440X2290 DN100 4900KG
1.0MPa 31.0m³/min
1.3MPa 27.0m³/min
SPM1420 0.8MPa 41.0m³/min 250KW 3540X2440X2290 DN100 5100KG
1.0MPa 39.0m³/min
1.3MPa 35.0m³/min

PRODUCT HIGHLIGHTS

1.The brand power,reliable quality, stable performance.
   The harsh thermal equilibrium serviceability can guarantee that the machine work effectively under high temperature environment  (≤40ºC);

2.Unique patent design, light load startup system;

3.Efficient cooling system, divided into 3 parts: water- cooled ,mid- cold, oil cold, which ensure the    reliable operation of diesel engine, and it’s suitable for high temperature working environment;

4.Independent research and development of the opposite door design, rational layout, which is easy to do regular maintenace ,with advantages of the fixed and portable compressor;

5.A single point lifting, forklift hole device, equipped with drag ring.It is suitable for repair car transport,easy to transfer and installation of the unit;

6.Waterproof and dustproof design, which is suitable for outdoor hard working environment;

7.According to customer requirements, the heating boiler and remote components is available for cold starting;

Product Applications:

Our Exhibition

Our service

1.Pre-sale service:

Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments . 
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ; 
3.Train technical personnel for clients .

2.Services during the sale:

1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .

3.After-sale services:

Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.
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After-sales Service: Online support
Warranty: 12 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: DC Power
Cylinder Position: Vertical
Customization:
Available

|

Customized Request

screw gear

How do you maintain and service a screw gear system?

Maintaining and servicing a screw gear system, also known as a worm gear system, is essential to ensure its optimal performance, longevity, and reliability. Regular maintenance and proper servicing help identify and address issues before they escalate into major problems. Here’s a detailed explanation of how to maintain and service a screw gear system:

  1. Establish a Maintenance Schedule: Create a maintenance schedule for the screw gear system based on the manufacturer’s recommendations, operating conditions, and the system’s usage. The schedule should include routine inspections, lubrication, cleaning, and any other specific maintenance tasks.
  2. Visual Inspection: Regularly inspect the screw gear system visually. Check for any signs of wear, damage, misalignment, or unusual noise or vibration. Look for oil leaks, loose fasteners, or any other visible issues that may affect the performance of the system.
  3. Lubrication: Ensure that the screw gear system is properly lubricated. Monitor the lubricant level and condition regularly. Follow the manufacturer’s guidelines regarding the type of lubricant to use, the recommended viscosity, and the lubrication intervals. Replenish or replace the lubricant as necessary to maintain optimal lubrication and reduce friction.
  4. Cleaning: Keep the screw gear system clean and free from debris, dirt, or contaminants. Regularly clean the gears, shafts, and other components using appropriate cleaning methods and agents. Be careful not to damage any of the components during the cleaning process.
  5. Alignment Check: Periodically check the alignment of the screw gear system. Misalignment can lead to increased wear, reduced efficiency, and premature failure. Ensure that the worm gear and worm wheel are properly aligned axially and radially. If misalignment is detected, make the necessary adjustments to bring the gears back into proper alignment.
  6. Bearing Maintenance: If the screw gear system includes bearings, inspect and maintain them regularly. Check for any signs of wear, excessive play, or noise. Lubricate the bearings according to the manufacturer’s recommendations. Replace any worn or damaged bearings promptly.
  7. Load and Performance Testing: Periodically perform load and performance testing on the screw gear system. This helps assess its functionality, efficiency, and torque capacity. Analyze the test results and compare them to the system’s specifications. If any deviations or performance issues are identified, take appropriate measures to rectify them.
  8. Component Replacement: Over time, certain components of the screw gear system may wear out and require replacement. Keep a record of the system’s maintenance history and track the lifespan of critical components. Replace worn or damaged gears, bearings, seals, or other components as needed to ensure the system’s reliability and performance.
  9. Documentation: Maintain thorough documentation of all maintenance activities, including inspection reports, lubrication records, component replacements, and any repairs or adjustments made. This documentation helps track the system’s maintenance history, identify recurring issues, and plan future maintenance tasks.

It is important to note that the maintenance and service procedures may vary based on the specific screw gear system, its design, and the manufacturer’s recommendations. Therefore, always refer to the manufacturer’s documentation and guidelines for detailed instructions specific to the screw gear system being serviced.

screw gear

Can screw gears be used in heavy-duty machinery and equipment?

Yes, screw gears, also known as worm gears, can be used in heavy-duty machinery and equipment. Screw gears offer several advantages that make them suitable for such applications. Here’s a detailed explanation of using screw gears in heavy-duty machinery and equipment:

  • High Load Capacity: Screw gears are known for their high load-carrying capacity. The helical design of the gear teeth allows for distributed contact between the worm gear and the worm wheel, enabling them to handle significant loads. This makes screw gears well-suited for heavy-duty applications where large forces and torque need to be transmitted.
  • Self-Locking Capability: Screw gears have a self-locking feature, which means they can hold position without the need for additional braking mechanisms. In heavy-duty machinery and equipment, this self-locking capability can be advantageous, especially when it is necessary to prevent the load from moving or to maintain position under static or dynamic loads.
  • Compact Design: Screw gears have a compact design, which allows for space-saving installations in heavy-duty machinery and equipment. Their axial orientation and the ability to achieve high gear ratios in a single stage contribute to their compactness. This is particularly beneficial in applications where space is limited or where a compact gear system is desirable.
  • Smooth and Quiet Operation: Screw gears generally operate with low noise and vibration levels. The helical nature of the gear teeth engagement results in smooth and continuous contact, reducing noise and minimizing vibrations. This is advantageous in heavy-duty machinery and equipment, where quiet operation is often desired to enhance operator comfort and minimize the impact on surrounding components.
  • High Gear Reduction Ratios: Screw gears can achieve high gear reduction ratios in a single stage, which is beneficial in heavy-duty applications that require significant speed reduction or torque multiplication. This eliminates the need for multiple gear stages or additional components, simplifying the gear system design and reducing the overall complexity.
  • Durability and Longevity: Screw gears are known for their durability and long service life. When properly designed, manufactured, and maintained, they can withstand heavy loads, operate under challenging conditions, and exhibit good resistance to wear and fatigue. This makes them suitable for heavy-duty machinery and equipment that operate in demanding environments.
  • Compatibility with Various Materials: Screw gears can be manufactured from different materials to suit specific application requirements. This flexibility allows for compatibility with various other components and materials used in heavy-duty machinery and equipment. The choice of materials can be tailored to factors such as strength, wear resistance, and compatibility with lubricants or operating conditions.

In summary, screw gears can be effectively used in heavy-duty machinery and equipment due to their high load capacity, self-locking capability, compact design, smooth operation, high gear reduction ratios, durability, and compatibility with different materials. By considering the specific requirements of the application and employing proper design and manufacturing practices, screw gears can provide reliable and efficient power transmission in heavy-duty scenarios.

screw gear

Are there different types of screw gears available?

Yes, there are different types of screw gears available, each with its variations in design and functionality. These variations cater to specific applications and requirements. Here are some of the commonly used types of screw gears:

  • Single-Thread Worm Gears: Single-thread worm gears have a single helical thread on the worm. They provide a relatively higher gear ratio and are commonly used in applications requiring moderate torque and precision positioning. Single-thread worm gears are widely employed in industries such as manufacturing, automotive, and machinery.
  • Multi-Thread Worm Gears: Multi-thread worm gears have multiple helical threads on the worm, typically two or more. The presence of multiple threads increases the contact area and allows for higher torque transmission. Multi-thread worm gears offer higher gear reduction ratios and are suitable for applications requiring greater torque multiplication, such as heavy-duty machinery and high-load lifting systems.
  • Fine-Pitch Worm Gears: Fine-pitch worm gears have a smaller pitch, meaning there are more teeth per unit length of the worm. This design allows for finer control and precise positioning. Fine-pitch worm gears find applications in industries where accurate motion control is critical, such as robotics, automation, and optics.
  • Coarse-Pitch Worm Gears: Coarse-pitch worm gears have a larger pitch, resulting in fewer teeth per unit length of the worm. This design provides higher torque transmission and is suitable for applications requiring heavy-duty power transmission. Coarse-pitch worm gears are commonly used in industries like manufacturing, material handling, and conveyors.
  • Right-Handed and Left-Handed Worm Gears: Screw gears can be classified as right-handed or left-handed based on the direction of the helical thread. In a right-handed worm gear, the helical thread advances in a clockwise direction when viewed from the end of the worm. In a left-handed worm gear, the helical thread advances counterclockwise. The choice between right-handed and left-handed worm gears depends on the specific application and the desired rotational direction.
  • Non-Throated and Throated Worm Gears: Non-throated worm gears have a cylindrical worm without a groove, while throated worm gears have a groove or a notch on the worm. The presence of a throat allows for greater contact between the worm and the worm wheel, increasing the gear meshing efficiency and load-carrying capacity. Throated worm gears are commonly used in applications where higher efficiency and load capacity are required.
  • Self-Locking Worm Gears: Self-locking worm gears are designed to have a high self-locking capability. The helical thread angle and the friction between the worm and the worm wheel prevent the worm wheel from backdriving the worm when the system is at rest. Self-locking worm gears are widely used in applications that require holding a position without the need for additional braking or locking mechanisms, such as elevators, lifts, and positioning systems.

These are some of the different types of screw gears available in the market. The selection of a specific type depends on factors such as torque requirements, gear reduction ratio, precision positioning, load capacity, and self-locking capabilities, among others. Understanding the characteristics and variations of screw gears allows for choosing the most suitable type for a given application.

China OEM CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed with Great qualityChina OEM CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed with Great quality
editor by CX 2024-01-10