China manufacturer Quality CNC Machining Custom Small Plastic Polyoxymethylene POM Toothed Gear with high quality

Product Description

Our Manufacturing Capabilities

Technology

Rubber Injection molding
Plastic Injection molding
Over molding&insert molding
Compression molding
Urethane cast molding
CNC machining
Extruded
Vacuum forming
 

Our Services

Product & Mold Design
Mold Making
Material Modification
Logo Printing
Surface Treatment
Assembly
Custom Packaging
Door to Door Delivery
 

 

Product Details

We can custom shape,size,color material and quantity for plastic gear / plastic sprocket / plastic rack pinion as your requirment.

Products Specification for plastic gear

Item Best Quality Machining RoHS Differential POM Gear
Application 1.Power transmission system part for industrial equipment ,agriculture equipment ,etc
2.Gear Part for medical device, automotive, office equipment, household 
3.Gear part for appliances,digital electronic, toy etc.
Material PA , Nylon , MC nylon , POM ,ABS ,Pa 6 , Pa 66 , PU ,PP , PE ,PTFE ,UHMWPE, HDPE ,LDPE , PVC , Polyurethane ,Urethane , Polyamide , etc.
Size As per customer’s request ( Mini , Minature ,Small , Big , Large , Giant )
Color Black, white, red, green or according to Pantone code
Type spur gear , worm gear , bevel gear , helical gear , conical gear , rack gear , ring gear , cylindrical gear , pinion gear , sprocket gear , star gear , planetary gear , other gears for power transmission parts
Finish     High Gloss,Fine Grain,Electroplating,Painting,Printing,Texture etc,or as request
Production basis Samples or drawings
Density 1.0-2.0g/cm³
Hardness 30-120 Shore D
Working temperature -60~350ºC
Processing Technic CNC machining , injection molding & casting mold , etc
Tolerance ±0.05mm
Conductivity Conductive or insulative 
Certification ROHS,FDA,ISO9001:2000
Working life 1-30 years
Service OEM or ODM (Debossed,embossed,printed logo or as request)
Free samples 1-5 pcs

Products Advantage for plastic gear
1.Good abrasion, heat and oil resistance.
2.Good anti-aging performance and gas tightness.
3.Ease of bonding to other material.
4.Excellent oxygen and CHINAMFG resistance.
5.Non-flammable,self-extinguish.
6.Customer’s design and logo;
7.Small order acceptable;
8.Free samples;
9.100% raw material;
10.Variety of material;
11.Various hardness for your choice.
12.High precision & high quality control;
13.Competitive prices;
14.Safe packing & prompt delivery

Lead Time:  Rubber products: 3-7 days after payment
Plastic products: 5-7 days after payment
CNC machined parts: 3-10 days after payment
Packaging & Shipping: All the goods will be packed well before shipping. They will be shipped by sea,by air or by express according to the weight, the volume, or the customer’s requirement

Main Product Range

Our Factory

Company Information:

Order Operation Flow

We execute each step according to the operation process flow, strictly, seriously and meet the requirements of customers with good quality on time.

For Fast Quotation,Please Inform Below Details
1. What production you need to custom?
2. Which kind plastic or rubber material you prefer to use? (plz let us know the using environmental)
3. Size details for your custom request? (plz provide drawings or samples for refference)
4. Quantity request
5. Prefer color

Welcome to leave your inquiry,we will feedback to you during 12 hours!
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Plastic
Samples:
US$ 0.0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

differential gear

How do you maintain and service a differential gear?

Maintaining and servicing a differential gear is crucial to ensure its optimal performance and longevity. Here’s a detailed explanation of the maintenance and servicing process:

1. Regular Inspection:

Perform regular visual inspections of the differential gear to check for any signs of damage, leaks, or excessive wear. Look for oil leaks around the differential housing and inspect the driveshaft, axles, and seals for any signs of damage or leakage. Additionally, listen for any abnormal noises coming from the differential during operation, as they may indicate underlying issues.

2. Fluid Change:

Regularly change the differential fluid as recommended by the vehicle manufacturer. Over time, the fluid can become contaminated with debris, moisture, and metal particles, which can cause accelerated wear and reduced performance. Changing the fluid helps maintain proper lubrication and cooling of the differential gears. Refer to the vehicle’s owner manual or service guide for the recommended fluid type and change intervals.

3. Fluid Level Check:

Check the fluid level in the differential regularly to ensure it is within the recommended range. Use the appropriate method specified by the vehicle manufacturer to check the fluid level, such as a dipstick or inspection plug. Maintaining the correct fluid level is essential for proper lubrication and cooling of the gears.

4. Seal Replacement:

If you notice any leaks or damaged seals, it is important to replace them promptly. Leaking seals can lead to fluid loss, which can cause inadequate lubrication and potential damage to the differential gears. Replace seals as per the manufacturer’s recommendations and ensure proper installation to prevent future leaks.

5. Gear Inspection and Adjustment:

Periodically inspect the gears for signs of wear, damage, or misalignment. If any issues are detected, consult a qualified technician or mechanic for further evaluation and adjustment. Gears that are excessively worn or damaged may need to be replaced to maintain the proper functioning of the differential.

6. Service Differential Components:

Some differential systems have additional components that require servicing. For example, limited-slip differentials may have clutch packs or friction plates that need periodic inspection and maintenance. Follow the manufacturer’s guidelines for servicing these components, which may involve cleaning, lubrication, or replacement as necessary.

7. Professional Servicing:

In addition to regular maintenance tasks, it is recommended to have the differential gear serviced by a professional technician or mechanic at specific intervals or when experiencing significant issues. Professional servicing may involve more in-depth inspections, adjustments, or repairs that require specialized tools and knowledge.

8. Follow Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations and guidelines for maintaining and servicing the differential gear. They provide specific instructions tailored to your vehicle’s make, model, and differential type, ensuring that you follow the appropriate procedures for optimal performance and longevity.

In summary, maintaining and servicing a differential gear involves regular inspections, fluid changes, fluid level checks, seal replacements, gear inspections and adjustments, servicing of differential components, professional servicing when necessary, and adherence to manufacturer recommendations. By following these steps, you can help ensure the proper functioning and durability of the differential gear in your vehicle.

differential gear

Can differential gears be used in heavy-duty trucks and commercial vehicles?

Yes, differential gears can be used in heavy-duty trucks and commercial vehicles. In fact, they are an essential component of the drivetrain in most vehicles, including those designed for heavy-duty applications. Here’s a detailed explanation:

Differential gears are crucial for effective power distribution and maneuverability, especially in vehicles with multiple axles or large payloads. Here are some reasons why differential gears are used in heavy-duty trucks and commercial vehicles:

  • Torque Distribution: Differential gears enable the proper distribution of torque to the wheels. In heavy-duty trucks and commercial vehicles, which often carry heavy loads, torque needs to be transmitted efficiently to ensure adequate traction and pulling power. The differential gears allow the wheels on the same axle to rotate at different speeds, accommodating varying traction conditions and load distribution.
  • Maneuverability: Heavy-duty trucks and commercial vehicles often need to navigate tight turns and maneuver in confined spaces. The differential gears assist in smooth cornering by allowing the outer wheel to rotate faster than the inner wheel during turns. This differential action helps minimize tire scrubbing and reduces stress on the tires, enhancing maneuverability and reducing wear.
  • Traction Control: Differential gears play a critical role in maintaining traction on different road surfaces. In heavy-duty trucks and commercial vehicles that encounter varied terrain, such as off-road conditions or slippery surfaces, the differential gears allow power to be sent to the wheels with the most traction. This helps maximize traction and minimize wheel spin, improving vehicle stability and control.
  • Load Sharing: Differential gears facilitate load sharing among multiple axles in heavy-duty trucks and commercial vehicles. Vehicles with multiple axles distribute the load across all axles, reducing stress on individual components and improving overall performance and durability. Differential gears ensure that power is appropriately distributed among the axles, optimizing load sharing and preventing excessive strain on specific wheels or axles.
  • Off-Road Capability: Heavy-duty trucks and commercial vehicles often need to operate in challenging off-road conditions. Differential gears, particularly those with advanced features like limited-slip differentials or locking differentials, enhance off-road capability by improving traction and preventing wheel slippage. These differential systems provide additional power to the wheels with traction, enabling the vehicle to navigate through rough terrain more effectively.
  • Efficiency and Durability: Differential gears in heavy-duty trucks and commercial vehicles are designed to handle high torque loads and endure demanding operating conditions. They are built with robust materials and precision engineering to ensure durability and long service life. Proper maintenance, including regular inspections and fluid changes, helps maintain the efficiency and performance of the differential gears, contributing to the overall reliability of the vehicle.

In summary, differential gears are indispensable in heavy-duty trucks and commercial vehicles. They enable torque distribution, enhance maneuverability, improve traction control, facilitate load sharing, enhance off-road capability, and contribute to overall efficiency and durability. These gears play a crucial role in ensuring the optimal performance and functionality of heavy-duty and commercial vehicles across various applications and operating conditions.

differential gear

What are the applications of differential gears in off-road vehicles?

Off-road vehicles rely on differential gears for various applications that enhance their performance and capability in challenging terrains. Here’s a detailed explanation:

1. Traction Improvement:

One of the primary applications of differential gears in off-road vehicles is to improve traction. Off-road terrain often consists of uneven surfaces, loose soil, rocks, mud, or deep snow, which can cause the wheels to lose traction. Differential gears, such as limited-slip differentials or locking differentials, help distribute torque to the wheels with better traction, reducing wheel slip and maximizing grip. This allows off-road vehicles to maintain forward momentum and conquer obstacles that would otherwise be difficult to navigate.

2. All-Wheel Drive (AWD) Systems:

Off-road vehicles commonly utilize differential gears in their all-wheel drive (AWD) systems. AWD systems distribute power to all four wheels, providing better traction and stability on off-road terrain. Differential gears enable power transfer between the front and rear axles, as well as between the left and right wheels on each axle, allowing for optimal torque distribution based on traction conditions. This helps improve overall off-road performance and control.

3. Articulation and Wheel Independence:

Off-road vehicles often encounter uneven terrain with varying degrees of wheel articulation. Differential gears play a crucial role in maintaining wheel independence, allowing each wheel to move up or down independently to better conform to the terrain. This ensures that the wheels maintain contact with the ground and enhances traction, especially when navigating over rocks, logs, or steep inclines.

4. Hill Climbing and Descending:

When climbing steep inclines or descending steep slopes, differential gears are essential for off-road vehicles. In these situations, differential gears help distribute torque between the wheels on each axle, allowing the wheels with better traction to propel the vehicle forward or provide controlled braking. This improves stability, prevents wheel slip, and enhances the vehicle’s ability to tackle challenging uphill or downhill sections.

5. Off-Road Racing:

In off-road racing, differential gears are utilized to optimize performance and handling. High-performance off-road vehicles often employ advanced differential systems, such as limited-slip differentials or torque vectoring differentials. These systems actively distribute torque to the wheels with better traction, improving acceleration, cornering ability, and overall vehicle dynamics in competitive off-road racing environments.

6. Rock Crawling and Trail Driving:

Off-road vehicles designed for rock crawling or trail driving heavily rely on differential gears. These vehicles require precise control and maximum traction in low-speed, technical situations. Differential gears, particularly locking differentials, are employed to ensure that both wheels on an axle rotate together, maximizing traction and allowing the vehicle to maneuver over challenging obstacles, such as large rocks, boulders, or deep ruts.

In summary, differential gears in off-road vehicles have several applications, including traction improvement, all-wheel drive systems, articulation and wheel independence, hill climbing and descending, off-road racing, rock crawling, and trail driving. These applications enhance the performance, control, and capability of off-road vehicles in demanding and rugged terrains.

China manufacturer Quality CNC Machining Custom Small Plastic Polyoxymethylene POM Toothed Gear with high qualityChina manufacturer Quality CNC Machining Custom Small Plastic Polyoxymethylene POM Toothed Gear with high quality
editor by CX 2024-01-05