Advantages of CHINAMFG CNC Machining Services
- Efficient CNC machining factory for mass production rapid prototyping service
- Average 7 days turnaround time and 99.85% on time delivery
- Multiple options of machining materials to meet specific properties.
- Fast free quotation within 24 hours after inquiry
- High customer satisfaction and loyalty
- Rich design and manufacturing experience
If you are looking for quality CNC machining services near me, our low cost CNC custom machining will review the design, build your quote, assess the cost and get your non-metal or metal fabrication parts into production orderly and efficiently.
We have experienced team for CNC machining service, advanced technology, excellent equipment, strict management is the foundation of the company’s continuous development and expansion, and the precision CNC machined products win the trust of customers. We believe that through our continuous efforts and pursuit, we will be able to achieve mutual benefit and CHINAMFG with our customers!
Applications of CHINAMFG CNC Machining Services
CNC machining parts are all around you, they may be important components of your car and also can perform vital functions in your electrical equipment. CHINAMFG is an accomplished CNC supplier that engaged in a broad range of CNC machining applications.
|Milling, Turning, Grinding, Fast/Midium/Slow Wire EDM, Welding, Metal Plate, Etc.
|SUS, SPCC/SGCC, copper/brass, aluminum, ABS, plastic, rubber for option (according to customer’s requirements for special material)
|Galvanized (zinc-plated, nickel-plated, chrome-plated, silver-plated),
powder coating/oil painting, polishing (mirror polishing, electrolytic polishing),
brushing, sand blasting, anodizing etc
|+/-0.01mm or special requirements
|PE Bag, Paper carton box, plywood case/pallet/crate
|Auto parts, electronic products, power supply, industry cabinet, construction etc
|Drawing File Format
|Solidworks, Pro/E, Auto CAD, PDF
|IQC, PQC, FQC, OQA
Junying Metal Manufacturing Co., Limited was founded in 2005, with a registered capital of 3 million, and now has more than 100 employees. We are 1 of the China best CNC machining companies, specialize in low cost OEM CNC machining parts manufacturing. The products are mainly used in medical, electronic, aerospace, mechanical, communication, toys, intelligent equipment and other industries.
We have invested a lot quality and production environments. In 2015, We passed the quality system review of SGS Company and got the first “ISO9001:2015” certificate. In 2016, we passed the environment system review of SGS Company. CHINAMFG has carefully implemented each regulation in management details in accordance with ISO, and fully guaranteed the CNC machining product quality and customer satisfaction.
How Does CNC Machining Work?
CNC machining process generates a part on a CNC machine from a computer design file. The process will go through:
- Load the CAD (Computer Aided Design) file into CAM (Computer Aided Manufacturing) software
- Determine tool paths based on the part geometry
- CAM software create digital instructions or G-Code tells machine what to do and how to do
- CNC machines take the execute the operations as the programming language
Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement.
We prefer DHL or TNT express or other air freight between 1kg-100kg.
we prefer sea freight more than 100kg or more than 1CBM
As per customized specifications.
We accept payment by T/T, PayPal.
Q: What do I need for offering a quote?
A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and another technical requirement, etc.), quantity, application, or samples. Then we will quote the best price within 24h.
Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides, we welcome trial orders before mass production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension, technical requirements, and quantity. We always try to meet customers’ requirements by adjusting our workshop schedule.
Q: What kind of payment terms do you accept?
A.: T/T, PayPal.
Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q: If you make poor quality goods, will you refund our fund?
A: We make products according to drawings or samples strictly until they reach your 100% satisfaction. And actually we won’t take a chance to do poor quality products. We are proud of keeping the spirit of good quality.
For more questions, please send an inquiry or e-mail or call us! Thanks!
|Auto and Motorcycle Accessory, Hardware Tool
|China GB Code, JIS Code
|Steel, Brass, Alloy, Copper, Aluminum
Can spur gears be used in both horizontal and vertical orientations?
Yes, spur gears can be used in both horizontal and vertical orientations. Here’s a detailed explanation:
Spur gears are one of the most common types of gears used in various applications. They have straight teeth that are parallel to the gear axis and are designed to transmit power and torque between parallel shafts. The versatility of spur gears allows them to be used in different orientations, including horizontal and vertical configurations.
In horizontal applications, where the gear shafts are positioned parallel to the ground, spur gears are widely utilized. Horizontal orientations are commonly found in machinery such as conveyor systems, automobiles, industrial equipment, and many other applications. Spur gears in horizontal configurations can efficiently transmit power and torque between shafts, providing reliable operation and smooth gear engagement.
Spur gears can also be used in vertical orientations, where the gear shafts are positioned perpendicular to the ground. Vertical gear arrangements are often encountered in applications such as wind turbines, elevators, vertical conveyor systems, and various industrial machinery. In these cases, the weight of the gears and any additional loads acting on them must be considered to ensure proper load distribution and support. Adequate lubrication and proper gear design, including tooth profile and material selection, are important factors to ensure reliable and efficient operation in vertical orientations.
When using spur gears in vertical orientations, some additional considerations may be necessary due to the effects of gravity and potential oil leakage. In vertical applications, gravity can affect the distribution of lubricant, potentially leading to inadequate lubrication of gear teeth. Proper lubrication techniques and lubricant selection should be employed to ensure sufficient film thickness and minimize wear. Additionally, seals or other measures may be required to prevent oil leakage, especially in applications where high-speed rotation or high loads are involved.
It’s important to note that while spur gears can be used in both horizontal and vertical orientations, the specific design and configuration of the gear system should be evaluated to ensure optimal performance and longevity. Factors such as load distribution, gear alignment, lubrication, and material selection should be carefully considered based on the intended orientation and operating conditions of the gear system.
Consulting with gear manufacturers, engineers, or industry experts can provide further guidance on the suitability and design considerations when using spur gears in horizontal or vertical orientations.
How do you maintain and service a spur gear system?
Maintaining and servicing a spur gear system is crucial to ensure its optimal performance, longevity, and reliability. Here’s a detailed explanation of how to maintain and service a spur gear system:
- Regular Inspection: Perform regular inspections of the spur gear system to identify any signs of wear, damage, misalignment, or abnormal operating conditions. Inspect the gear teeth, shafts, bearings, and housing for any visible issues. Pay attention to unusual noises, vibrations, or changes in gear performance. Early detection of problems allows for timely intervention and prevents further damage.
- Cleaning: Keep the spur gear system clean by removing any dirt, debris, or contaminants that may accumulate on the gear surfaces or within the gear housing. Use appropriate cleaning methods such as brushing, wiping, or blowing with compressed air. Avoid using harsh chemicals that may damage the gear components or compromise lubrication.
- Lubrication: Ensure proper lubrication of the spur gear system as per the manufacturer’s recommendations. Regularly check the lubricant levels and condition. Monitor viscosity, contamination levels, and oxidation of the lubricant. Replenish or replace the lubricant as necessary to maintain optimal gear lubrication and protection against wear.
- Alignment Check: Periodically check the shaft alignment of the gear system to ensure proper alignment. Misaligned shafts can result in increased wear, noise, and reduced gear efficiency. Use alignment tools such as dial indicators or laser alignment systems to verify and adjust the shaft alignment if needed.
- Torque and Fastener Check: Check the torque of fasteners, including bolts, set screws, and retaining rings, to ensure they are properly tightened. Loose fasteners can lead to gear misalignment and compromised performance. Follow the manufacturer’s recommended torque values for the specific gear system components.
- Replacement of Worn Components: Over time, gear components such as gear teeth, bearings, or shafts may wear out or become damaged. Replace any worn or damaged components promptly to prevent further issues and maintain the gear system’s functionality. Use genuine replacement parts recommended by the gear manufacturer.
- Monitoring Operating Conditions: Monitor the operating conditions of the gear system, including temperature, load, and speed. Ensure that the gear system operates within the specified limits and does not exceed the design parameters. Excessive heat, overloading, or high-speed operation can accelerate wear and reduce gear life.
- Training and Expert Support: Ensure that personnel responsible for maintaining and servicing the spur gear system receive proper training and have access to expert support. Familiarize yourself with the gear system’s documentation, including maintenance manuals, technical specifications, and troubleshooting guides. Consult with gear manufacturers or specialists for guidance on specific maintenance procedures or complex issues.
Developing a regular maintenance schedule and keeping accurate records of maintenance activities can help ensure consistent and effective servicing of the spur gear system. Adhering to recommended maintenance practices and addressing any identified issues promptly will help optimize the performance, reliability, and service life of the gear system.
It’s important to note that maintenance and servicing procedures may vary depending on the specific gear system, application, and manufacturer’s recommendations. Therefore, always refer to the gear system’s documentation and consult with the manufacturer for detailed maintenance instructions.
What industries commonly use spur gears?
Spur gears find wide applications across various industries due to their simplicity, efficiency, and versatility. Here’s a detailed explanation of the industries that commonly use spur gears:
- Automotive Industry: The automotive industry extensively utilizes spur gears in various components and systems. They are commonly found in gearboxes, differentials, transmission systems, and engine timing mechanisms. Spur gears play a crucial role in transferring power and rotational motion between the engine, wheels, and other drivetrain components.
- Machinery and Manufacturing: Spur gears are widely employed in machinery and manufacturing equipment across different sectors. They are used in conveyor systems, machine tools, printing presses, textile machinery, packaging machinery, and a variety of industrial applications. Spur gears facilitate power transmission and motion control in these systems.
- Power Generation: Spur gears are essential in power generation systems such as wind turbines, hydroelectric turbines, and steam turbines. They are used to transmit power from the rotor to the generator, converting the rotational motion of the turbine blades into electricity. Spur gears enable efficient power transfer in these renewable energy systems.
- Robotics and Automation: Spur gears have significant applications in robotics and automation systems. They are used in robotic joints, actuators, and drive systems to control motion and transmit torque accurately and efficiently. Spur gears enable precise movement and force transmission in robotic applications.
- Aerospace and Aviation: The aerospace and aviation industries utilize spur gears in various applications. They can be found in aircraft landing gear systems, engine components, flight control systems, auxiliary power units (APUs), and other critical equipment. Spur gears play a vital role in transmitting power and controlling movement in these aerospace systems.
- Marine and Shipbuilding: Spur gears are commonly used in the marine and shipbuilding industry. They find applications in propulsion systems, winches, steering mechanisms, and other equipment that require torque transmission and speed control. Spur gears enable efficient power transfer and maneuverability in marine vessels.
- Appliances and Household Equipment: Spur gears are present in numerous household appliances and equipment. They are used in washing machines, dishwashers, mixers, food processors, garage door openers, and many other appliances that require rotational motion and power transmission. Spur gears facilitate the efficient operation of these household devices.
- Power Tools: Spur gears are widely utilized in power tools such as drills, saws, grinders, and sanders. They enable the transmission of power from the motor to the tool’s cutting or grinding components, ensuring efficient and controlled operation. Spur gears contribute to the functionality and performance of power tools.
- Medical Equipment: Spur gears are used in various medical devices and equipment. They can be found in imaging systems, surgical robots, medical pumps, and other applications that require precise motion control and torque transmission. Spur gears play a critical role in the functioning of medical equipment.
- Clocks and Watches: Spur gears are a fundamental component in mechanical clocks and watches. They are responsible for accurate timekeeping by transferring rotational motion from the mainspring or oscillator to the hour, minute, and second hands. Spur gears have historical significance in timekeeping mechanisms.
These are just a few examples of the industries where spur gears are commonly used. Their simplicity, reliability, and efficiency make them a popular choice in a wide range of applications, enabling power transmission, motion control, and precise operation in diverse industrial sectors.
editor by CX 2023-11-28